System Composition:
The Air Jet Mill system is composed of an air compressor, an air storage tank, a refrigeration dryer (including a filter), an airflow pulverizing main unit, a high-precision classifier, a cyclone collector, a pulse bag filter, a high-pressure induced fan, a control cabinet, a loading and unloading system, and so on.
Working Principle:
After being chilled, filtered, and dried, the compressed air is propelled through nozzles to form supersonic airflow into the pulverizing chamber, fluidizing the material. The accelerated material converges at the intersection of the jets from several nozzles, resulting in intense collisions, friction, and shearing to achieve ultrafine pulverization of particles. The pulverized material is transported upward by the airflow to the impeller classification zone. Under the centrifugal force of the classifier and the suction force of the fan, coarse and fine powders are separated. The coarse powder returns to the pulverizing chamber for further pulverization based on its own gravity. The qualified fine powder enters the cyclone collector with the airflow, while the fine dust is collected by the bag filter. The purified gas is discharged by the induced fan.
Performance Advantages and Characteristics:
Based on the design of traditional fluidized bed pulverizers, combined with our company's unique self-separating classification technology, its performance far exceeds domestic and international fluidized bed airflow pulverizers.
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Low energy consumption, saving 30% compared to traditional fluidized bed airflow pulverizers.
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Built-in self-separating micro-powder classifier, with concentrated particle size distribution and no excessively large particles in the finished product.
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Compact equipment structure with a small footprint.
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No material accumulation or dead corners in the pulverizing chamber, easy to dismantle, clean, and sterilize, convenient for changing product varieties, and compliant with GMP requirements.
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Low-temperature pulverization without a medium, especially suitable for pulverizing materials with low melting points, heat sensitivity, sugar content, and volatility.
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For flammable and explosive materials, inert gas can be used as a medium to achieve fully enclosed pulverization. The inert gas is recycled with minimal loss.
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Wide range of pulverization particle sizes, adjustable finished particle diameters ranging from 3 to 180um; various models available, with output ranging from 1 to 3000kg/h.
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Negative pressure production, no dust pollution, and an excellent environment.
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High automation, strong stability, and easy operation.
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